Wire Harness & Cable Assembly

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Wire Harness and Cable Assembly services

We offer Wire Harness and Cable Assembly services. The first step in a Wire Harness and Cable Assembly process is to cut wires into the proper dimension we require. This process is usually done either by hand or by a machine specially designed for wire cutting.  After this step, the core of the wire is exposed and then fitted according to the requirement. In the end wires and cables are assembled in a Wire Harness which involves either an assembly board or a workbench.

Cable and Wire Harness Assembly can be prepared either by machine or by hand. Both the process has different methods to prepare. Generally, they include inserting and routing wires through various sleeves, compress the terminal in wires, using cables ties, etc. As there are many processes involved in the Cable and Wire Harness Assembly process, it is done either by hand or by semi-automatic machinery.

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Why should you choose us?

Absolute Electronics Services is the source for all your high-quality Wire Harness Manufacturing needs. Since 1995, we have been providing high-quality services to numerous companies in a broad spectrum of industries, from consumer electronics to telecommunications, LED lighting, medical, automotive, and more. We serve the advanced business of custom wire harness design and manufacturing for on/off-road heavy equipment and industrial panels. Our experienced engineering team can handle any type of high complexity harness design/manufacturing. From concept through production, we can offer you all the services you need under one roof.

Definition of Wire Harness and Cable Assembly

Cable and Wire Harness Assembly process is the assemblage of various kinds of electrical wires and cables which either transmits electrical power or electrical signals. All the cables are tied together by cables ties, straps, lacing, and electric tape or by the combination of all the mentioned stuff.

The most accepted general standard provided by any Cable and Wire Harness Assembly services is IPC’s publication IPC/WHMA-A-620 for both non-conforming and conforming requirements for the customers. There are three classes of standard provided in 620 standard classes:

  • Dedicated electronic service products where uninterrupted service is needed but it is not critical.
  • High-performance electronic products which are able to withstand harsh environments are mainly used in military devices and life-saving equipment.
  • General electronics products for example toys or nonessential items.

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Cable And Wire Harness Benefits

Selecting the best Wire Harness Cable Assembly is really important. It is the most painstaking and tedious task. But working with experienced manufacturers like Absolute Electronic services can help the customer in selecting the best wire harness for the electronic equipment. Mentioned below are some of the benefits of using Wire Harness Cable Assembly.

  • Proper organization of the wires in the device can make the device system more organized and simpler.
  • With the help of Wire Harness, there can be enough space for the internal components to move.
  • The increase in the safety of the users from any electrical shocks or any damage to the device.
  • Increase the product quality and when required make it easy to repair the device.

Our Capabilities

With our latest technology and highly professional engineering and production staff, we are capable to fulfill complex wire harness and cable assembly needs. From prototype to production, our engineering team can collaborate on project bases to meet your technical requirement and testing.

Wire Type

1. All direct current (DC) 12V crossed-linked polyethylene insulated low tension wires for automotive and PCB including GXL, SXL, TXL, etc.
2. Alternating current (AC) UL/CSA listed wires such as MTW or THHN (ex. UL 1015 & UL 3173)
3. Wires size including 4/0, 3/0, 2/0, 1/0, and from 1 to 24 gauge
4. SAE J1939 twisted pair wires for CAN Bus

Marking and labeling Capabilities

1. Durability to meet SAE J2202
2. Inkjet wire marking in both white and black color
3. Capability to print every 3-inch and more
4. Heat shrink printing

Wire Harness Assembly

1. Electrified dimensional build board with 100% continuity test
2. Mating harness test fixture for production harnesses
3. Multiple harnesses combined continuity, resistance, and hipot testing

Splicing Capabilities

1. Our splicing meets the SAE J163 requirement
2. Ultrasonic welding capability in the range from 0.5mm to 40mm
3. Soldering (SAE J473a guidelines)
4. Crimping splices – butt splices, parallel splices

Harness Insulation

1. High-temperature resistant vinyl coated nylon braiding
2. Resistant to moisture, weather, and chemicals
3. Split loom option
4. Adhesive taping – flame retardant, UL approved
5. High abrasion resistance
6. Flexible PET sleeving

On Time Delivery

Quality Guarantee

Affordable Prices

Industries we serve